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At product sizes finer than 80% passing 75 m, the efficiency of ball mill grinding rapidly decreases. The practical limit to ball mill product fineness is considered to be 4045 m (Gao and Weller, 1994). Although ball mills can still be found in the regrind circuits in a number of mineral processing plants, their energy consumption is high, and size reduction efficiency is low.

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### Ball Mills Metallurgist Mineral Processing Engineer

Within these limits a rod mill is usually superior to and more efficient than a ball mill. The basic principle for rod grinding is reduction by line contact between rods extending the full length of the mill, resulting in selective grinding carried out on the largest particle sizes.

### CALCULATION OF BALL MILL GRINDING EFFICIENCY Page 1 of 1

Mar 08, 2013calculation of ball mill grinding efficiency. dear experts . please tell me how to calculate the grinding efficiency of a closed ckt open ckt ball mill. in literatures it is written that the grinding efficiency of ball mill is very less [less than 10%]. please expalin in a n excel sheet to calcualte the same. thanks. sidhant. reply

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### Factors Affecting Ball Mill Grinding Efficiency

a) Mill Geometry and Speed Bond (1954) observed grinding efficiency to be a function of ball mill diameter, and established empirical relationships for recommended media size and mill speed that take this factor into account. As well, mills with different length to diameter ratios for a given power rating will yield different material retention times, the longer units being utilized for high reduction

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Within these limits a rod mill is usually superior to and more efficient than a ball mill. The basic principle for rod grinding is reduction by line contact between rods extending the full length of the mill, resulting in selective grinding carried out on the largest particle sizes.

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Ball Charge and Grinding Efficiency (22 replies) Ball size will also affect the grind P80. Efficiency is in part determined by the Axb value of the ore. A small lab mill can give guidance on the influence of ore strength and ball size. Larger balls will increase P80 in ball mill, thereby reducing overgrinding.

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Mar 18, 2014Efficiency of mill, how do you define it Power consumption and ball charge consumption are more relevant. In ball mill the power consumption is required for rotation of ball charge and mills. To reduce ball charge and power consumption mill should be run at full load. If you plan to replace the mill the same factors should be considered.

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Dec 26, 2017According to Bond (1954), the grinding efficiency of a mill depends on the ball mill diameter, size of the media and mill speed. Ball mills with different length to diameter ratios for a particular power rating will produce different material retention times.

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